Reverse Engineering

Fitzpatrick Manufacturing Services

Expertise to recreate legacy components.

When engineering drawings or technical data are no longer available, our team can reverse engineer existing parts to create the documentation needed for future production.

Our Process

We document the true as-built condition of legacy components, creating the technical data needed to support future production.

1. Inspection and Data Collection

Using advanced inspection equipment and CAD software, our team captures critical dimensions, features, and geometric relationships to accurately document the component’s as-built condition.

2. Material and Metallurgical Analysis

Material grade can be verified through spectrographic analysis performed by qualified testing laboratories. When required, metallurgical evaluations such as case depth, core hardness, diffusion zone, and white layer analysis can also be coordinated.

3. Detailed Modeling and Documentation

Captured data is used to create detailed CAD models and manufacturing documentation. In select cases, 3D-printed components may be produced to provide a physical representation for evaluation and validation.

4. Customer Review and Approval

The generated models, drawings, and specifications are submitted for customer review. Final customer approval of material, form, fit, and function is required before production begins.

5. Production

Once approved, the finalized models are imported into our CAM software and transitioned directly to production, creating a streamlined path from reverse engineering to finished components.

Reverse Engineering and Programming Software

Fitzpatrick Manufacturing Reverse Engineering Software SolidWorks
Fitzpatrick Manufacturing Reverse Engineering Software GibbsCAM
Fitzpatrick Manufacturing Reverse Engineering Software PC-DMIS

Interested in our full software and equipment list?

Credentials